Appleton Group Industrial Automation Spare Parts

The Areamaster Generation 2 LED luminaires are designed to deliver superior lighting performance with lumen outputs of 9,500 lumens equivalent to 175-250 W HID, scaling up to 38,000 lumens for applications requiring 1500 W HID. These luminaires feature enhanced optic designs that ensure improved uniformity and coverage, effectively meeting diverse floodlighting needs.Constructed with a focus on durability, the luminaires are built from copper-free aluminum, featuring a lens door and silicone rubber gaskets for enhanced protection. The design also includes a zinc plated HR steel yolk and stainless steel components, ensuring robustness in challenging environments. The product is capable of operating in ambient temperatures from -40 °C to +65 °C, making it suitable for a wide range of settings.This lighting solution is certified for various hazardous locations, including NEC/CEC Class I, Division 2 and Class II, as well as ATEX/IECEx Zones 2, 21, and 22. Furthermore, it meets IP66/67 standards for water and dust ingress protection, ensuring reliability in marine and wet locations.

The 737 Series Adaptors and Reducers - PN 737DT3T25 facilitate the connection of cable entry devices and equipment that feature varying thread types. These components are specifically designed for application in hazardous environments, ensuring both increased safety and flameproof capabilities.Constructed from nickel plated brass, these adaptors can also be made from alternative materials such as copper-free aluminum, brass, or 316L stainless steel, allowing for flexibility based on application needs. The adaptors come with essential accessories including shrouds, locknuts, earth tags, entry thread seals, and serrated washers.With certifications including NEC/CEC Class 1, Groups A, B, C, D; Zone 1, AEx de II; and IP66/68, as well as ATEX/IECEx accreditations for Zones 1 and 2, these adaptors are engineered to provide reliable performance in demanding conditions.

The EXGJH and EXLK flexible couplings are specifically engineered for environments prone to vibration and movement, effectively addressing challenges in installation. These couplings serve as a viable substitute for rigid conduit, particularly in situations requiring complex bends.Constructed from high-quality materials, the 1/2 through 2-inch variants feature an outer bronze braid and an inner brass core, complemented by brass end fittings and an insulating liner. The 2-1/2 through 4-inch sizes utilize an outer stainless steel braid and inner stainless steel core, ensuring durability along with stainless steel end fittings. The couplings are available in a natural finish, with options for stainless steel versions and various custom lengths based on requirements.These couplings meet NEC/CEC and ATEX certifications, making them suitable for Class I, Group D; Class II, Groups E, F, G; and Class III applications, as well as conforming to Ex II2 GD standards. They also provide IP66 protection, ensuring reliable operation in demanding conditions.

The U-Line Contender Factory Sealed 20 Amp Plugs and Receptacles (PN ENR12201GFISA) are engineered for use in hazardous environments, ensuring safety and reliability. These devices feature a dead front design which prevents accidental contact with live parts, making them suitable for electrical equipment in various hazardous locations.The neoprene gasket located in the throat of the receptacle effectively seals against both the plug and the spring-loaded cover, providing protection against water, dust, and corrosive substances. While U-Line plugs can interface with standard receptacles, the design of U-Line receptacles ensures they cannot be energized by an ordinary plug, enhancing safety in critical applications.These plugs and receptacles meet various hazardous area classifications, including Class I, Groups C and D; Class I, Division 2, Group B; and Class II, Groups F and G, among others. They are rated for 20 amperes and can operate at voltages of 125 Vac or 250 Vac. The components are constructed from durable materials: the mounting boxes are made of malleable iron with a triple coat finish, while the standard receptacle covers are made of copper-free aluminum with an epoxy powder coat. The insulator block is crafted from glass-filled reinforced polyester, ensuring robust performance in demanding conditions.

The EXGJH and EXLK flexible couplings are engineered for use in hazardous locations, providing explosionproof and dust-ignitionproof capabilities. These couplings accommodate areas prone to vibration and movement, effectively replacing rigid conduit in situations requiring difficult bends. Constructed from quality materials, the couplings feature an outer bronze braid and an inner brass core with an insulating liner for sizes ranging from 1/2 to 2 inches. For larger sizes of 2-1/2 to 4 inches, they are made with an outer stainless steel braid and an inner stainless steel core, also with an insulating liner. All models include stainless steel end fittings. A natural finish is standard, and additional options such as stainless steel versions and custom lengths are available upon request. These couplings meet various NEC/CEC and ATEX certifications, ensuring compliance for Class I, Group D; Class II, Groups E, F, G; and Class III. Additionally, the stainless steel variants are certified for Ex II2 GD, Ex d IIC Gb, Ex t IIIC Db, with an IP66 protection rating.

The EDS Series factory sealed tumbler switches are specifically designed for environments classified as hazardous due to the presence of ignitable vapors, gases, or combustible dusts. These switches are particularly suitable for use in chemical and petrochemical plants, refineries, and other process industries. Constructed with a malleable iron body and covers, these switches feature a sealing chamber made from copper-free aluminum in select models. The handle is made from nylon 6/6, while the optional nameplate mounting bracket is crafted from corrosion-resistant stainless steel, providing durability and facilitating easy circuit identification without the need for costly field modifications. The switches come with a triple-coat finish comprising zinc electroplate, chromate, and epoxy powder coat, enhancing their resistance to harsh environmental conditions. They meet rigorous standards, including NEC and CEC certifications, allowing operation in Class I, Division 1 and 2 (Groups B, C, D) as well as Class II and III environments.

The Mercmaster™ LED Luminaires are engineered to operate efficiently with a power consumption of only 32 Watts, achieving a lifespan exceeding 60,000 hours. This fixture is specifically designed to withstand harsh environments, offering features such as exceptional shock resistance and cold start capabilities.With a flexible modular design, it accommodates retrofits and expansions, adeptly meeting diverse installation requirements. It is certified for use in Class I, Division 2 and Zone 2 locations, ensuring compliance with a range of global standards.Notable certifications include compliance with NEC/CEC for Class I, Division 2, and Class II ratings, as well as ATEX/IECEx for Zone 2 and 22. The robust construction includes cast copper-free aluminum with a baked epoxy-clad finish, stainless steel hardware, and polycarbonate globes, making it suitable for wet locations and marine environments.

The ATX ECDX Series customized welded steel enclosures are constructed from gray painted mechanically welded steel, featuring stainless steel hardware for enhanced durability. Designed to accommodate terminal blocks and components including control units, breakers, starters, relays, and meters, these enclosures can be tailored to meet specific requirements. Particularly adept for use in classified hazardous locations, the enclosures are compliant with ATEX/IECEx standards for Zones 1, 2, 21, and 22, rated as Ex II 2 GD with an IP66 protection class and IK10 impact resistance. The temperature classification ranges from T6 to T4 for CMS Zones 1 and 2, and surface temperatures can reach between T80 °C and T130 °C (T176 °F to T266 °F). They operate effectively within an ambient temperature range of -20 °C to +55 °C (-4 °F to +131 °F). Options for indirect cable entries are available through an Ex e connection enclosure, including factory-assembled and wired setups, switch rack assemblies, and empty enclosures with Ex U component markings for recertification. For further details, consult the catalog pages.

The Intraground™ N1 and N2 Series control stations are tailored for deployment in corrosive settings. The N1 Series features non-factory sealed designs, while the N2 Series includes factory sealed options. Both series utilize a 30% glass-reinforced thermoplastic polyetherimide construction, complemented by Teflon™ coated stainless steel cover bolts and Mylar™ nameplates to enhance their durability against chemical exposure.These control stations are equipped with a selection of push buttons and selector switches that facilitate remote motor control in hazardous locations, working in conjunction with contactors or magnetic starters. Additionally, pilot lights provide visual confirmation of electrical operations, ensuring functionality is easily monitored from both remote and local positions.Key components include a copper-free aluminum push button upper barrel and phenolic lower barrel, combined with nylon plastic or neoprene buttons, depending on the model. The pilot light assembly is also constructed from copper-free aluminum and features a tempered glass jewel, while the selector switch operator mechanism utilizes a nylon cam and sealed phenolic contact block.The modified operation of the three-position selector switches allows for flexible control options, including momentary and maintained contacts. Optional features such as a stainless steel lockout for the selector switch enhance operational safety. For easy circuit identification, a nameplate mounting bracket accessory is also available.These control stations meet various NEC certifications for hazardous environments, including Class I, Division 1 and 2, and Class II, Division 1 and 2, ensuring compliance and safety in industrial applications.

The V—51™ Incandescent Luminaires are engineered to accommodate medium base incandescent lamps ranging from 60 to 300 Watts. These fixtures feature an enclosed design with gaskets, ensuring protection in hazardous and industrial settings, including wet locations. Constructed with a malleable iron mounting hood and globe adapter, these luminaires include a durable triple coat finish comprising zinc electroplate, chromate, and epoxy powder coat for enhanced resilience. The fixtures are equipped with glass globes and a porcelain socket featuring a brass screw shell. Additionally, a steel guard finished with zinc electroplate and porcelain enamel enhances their durability. This model complies with various NEC and CEC standards, including Class I, Division 2, Groups A, B, C, D, as well as Class II, Divisions 1 and 2, Groups E, F, G, and Class III, ensuring reliable operation in demanding environments. The enclosure is rated at 3R, providing further assurance of its performance.

The V—51™ Incandescent Luminaires are engineered to accommodate medium base incandescent lamps with wattages from 60 to 300 Watts. These fixtures are enclosed and gasketed, making them ideal for use in hazardous, industrial, and wet environments. Constructed with a malleable iron mounting hood and globe adapter, these luminaires feature a triple coat finish that includes zinc electroplate, chromate, and epoxy powder coat. The glass globes and porcelain socket are equipped with a brass screw shell, while the steel guard is treated with both zinc electroplate and porcelain enamel for enhanced durability. Compliant with various safety standards, the luminaires meet NEC and CEC certifications for Class I, Division 2, Groups A, B, C, and D, as well as Class II, Divisions 1 and 2, Groups E, F, and G, and Class III. The enclosure is rated 3R, ensuring protection against specific environmental conditions.

The EFS Series non-sealed tumbler switches are constructed to prevent arcing in ignitable environments during the connect and disconnect operations of electrical loads. These switches are suitable for use in classified areas where flammable gases, vapors, or combustible dust may be present, such as in chemical and petrochemical facilities, refineries, and various process industries.Featuring a malleable iron body and covers, these switches are equipped with a nylon 6/6 handle for enhanced durability. An optional corrosion-resistant stainless steel nameplate mounting bracket is available, facilitating easy circuit identification without the need for field modifications. The switches are finished with a triple-coat process that includes zinc electroplating, chromate treatment, and an epoxy powder coat to ensure longevity and resilience.These products comply with NEC standards and have certifications for Class I, Division 1 and 2, Groups C and D; Class II, Division 1 and 2, Groups E, F, and G; as well as Class III, adhering to NEMA standards 7CD and 9EFG.

The Areamaster Generation 2 LED luminaires are designed to offer a range of lumen outputs from 9,000 to 19,500 lumens, as well as high lumen options from 24,000 to 38,000 lumens. These luminaires utilize advanced optic designs that ensure enhanced uniformity and coverage, effectively delivering HID equivalent illumination while achieving more than 75% energy savings. Engineered for harsh environments, these units are suitable for NEC/CEC Class I, Division 2, Class II hazardous locations, and marine applications. They are also compliant with ATEX/IECEx Zones 2, 21, and 22. The luminaires function efficiently within an ambient temperature range of -40 °C to +65 °C (-40 °F to +149 °F) and are compatible with electrical inputs of 120-277 Vac, 125-300 Vdc, or 347-480 Vac. The construction features copper-free aluminum housing, silicone rubber gaskets, and zinc-plated steel components, ensuring durability in demanding conditions. Standard finishes include an architectural bronze polyester coating for the housing and lens cover, providing both functionality and aesthetic appeal.

The Mercmaster LED Luminaires are engineered to operate efficiently with a power consumption as low as 32 Watts, resulting in significant energy savings. With a lifespan exceeding 60,000 hours, these luminaires offer reliable performance for industrial and hazardous environments. Designed for versatility, the fixture accommodates various installation needs, making it suitable for retrofitting and plant expansions. It is certified for Class I, Division 2 and Zone 2 locations, ensuring compliance with safety regulations across a variety of applications. In terms of performance, this luminaire features impressive shock resistance and cold start capabilities, alongside minimal heat generation, which enhances durability and safety. The ambient temperature range for operation varies by lumen output, with 2300-2900 lumens functioning effectively between -40 °C to +65 °C, while higher outputs are rated for slightly lower maximum temperatures. Constructed from cast copper-free aluminum with an epoxy-clad finish, the mounting hoods, bodies, and guards are designed for durability. Additional features include stainless steel hardware and polycarbonate globes, making the unit suitable for wet locations and marine environments. The product's compliance with various NEC/CEC and ATEX/IECEx certifications further underscores its reliability in demanding settings.

The Mercmaster LED Luminaires feature a power rating of 32 Watts, designed to provide significant energy savings without compromising on performance. With a lifespan of over 60,000 hours, these luminaires ensure long-term operation and reduced maintenance.Engineered for Class I, Division 2 and Zone 2 locations, they deliver reliable lighting solutions across various industrial and hazardous environments. Their design emphasizes shock resistance and cold start capabilities, minimizing heat output and thereby extending service life.Moreover, the modular configuration allows for retrofitting and adapting to plant expansions, making it suitable for customized installations. The luminaire's construction involves cast copper-free aluminum with a baked epoxy-clad finish, ensuring durability in challenging conditions.Operating effectively in ambient temperatures ranging from -40 °C to +65 °C depending on the lumen output, these fixtures are equipped with advanced electrical components supporting voltages from 120-277 Vac to 347-480 Vac.This product is compliant with various international standards, including IP66/67 ratings and suitable for wet locations, further enhancing its versatility.

The UPR Series 16 Amp Plugs and Sockets are engineered for applications in corrosive atmospheres, specifically suitable for installations in Zone 1 and 2, as well as Zones 21 and 22. These devices feature a mechanical interlock system that prevents disengagement while energized, ensuring enhanced safety during operation. The plugs can be utilized safely in both hazardous and non-hazardous locations, providing versatility in their application.Constructed from polyamide, these plugs and sockets exhibit a strong, lightweight, and corrosion-resistant design. They are rated for an operating temperature range from -20 °C to +55 °C, and can accommodate various voltage ratings including 100/130 Vac, 200/250 Vac, 380/415 Vac, 480/500 Vac, and 600/690 Vac. The product supports configurations with 2 to 3 poles and 3 to 5 wires, operating at frequencies of 50/60 Hz. The UPR Series meets the Ex II 2 GD classification and is rated with an IP66 protection class and IK09 impact rating.

The Mercmaster LED Series Luminaires, identified by PN MLEDNA15P5BUDAX, are engineered to consume only 32 Watts, significantly reducing energy usage while delivering a lifespan exceeding 60,000 hours. These luminaires excel in shock resistance and cold start performance, contributing to enhanced operational safety and longevity.With a modular design, these fixtures accommodate retrofitting and expansion needs for various industrial settings. They are certified for use in Class I, Division 2 and Zone 2 locations, making them suitable for a diverse array of hazardous applications.The luminaire offers a range of lumen outputs, providing 2300 to 12850 lumens, which corresponds to traditional HID outputs from 70 W to 400 W, allowing for flexibility in illumination levels. Operating in ambient temperatures from -40 °C to +65 °C, they are built to withstand extreme conditions. Electrical compatibility spans 120-277 Vac and 347-480 Vac, ensuring versatile installation options.Constructed from copper-free aluminum with a durable epoxy-clad finish, these fixtures include stainless steel hardware and polycarbonate globes, meeting rigorous IP66/67 standards for water and dust ingress protection.

The Mercmaster LED luminaires are engineered to achieve high efficiency with an output of up to 12,850 lumens, equivalent to traditional high-pressure sodium or pulse start metal halide lamps rated up to 400 Watts. Operating at ambient temperatures ranging from -40 °C to +65 °C, these fixtures are suitable for various industrial environments, including hazardous locations. With a flexible and modular design, the luminaires facilitate retrofitting and adaptations for evolving plant layouts. They are certified for Class I, Division 2 and Zone 2 locations, ensuring compliance with stringent safety standards. The construction features cast copper-free aluminum with a baked epoxy finish, enhancing durability while minimizing heat retention to prolong service life. Additionally, the use of polycarbonate globes contributes to the fixture's robustness. Electrical specifications include a voltage range of 120-277 Vac and 347-480 Vac, accommodating diverse installation requirements. The wiring supports terminal connections for a range of wire gauges, ensuring compatibility with various setups. These luminaires not only meet NEC/CEC certifications but also comply with ATEX/IECEx standards, making them versatile for industrial applications.

The Intraground™ N1 Series control stations, alongside the N2 Series factory-sealed variants, are specifically designed for use in environments that are corrosive. These units utilize a nonmetallic construction made of 30% glass-reinforced thermoplastic polyetherimide, ensuring durability and resistance to chemicals.Each control station offers a selection of push buttons and selector switches, which can be integrated with contactors or magnetic starters to facilitate remote motor control in hazardous locations. The pilot lights provide visual confirmation of electrical functionalities at both remote and local points.In terms of specifications, the push button's upper barrel is crafted from copper-free aluminum, while the lower barrel is phenolic with nylon plastic buttons. The pilot light assembly features a body of copper-free aluminum, complemented by a steel clamping ring and tempered glass jewel for optimal visibility. Additionally, the selector switch operator mechanism includes a nylon cam and a sealed phenolic contact block, ensuring reliable operation.Moreover, the control stations comply with various NEC certifications, including Class I, Division 1 and 2, Groups C, D, and NEMA ratings suitable for diverse environmental conditions. The optional stainless steel lockout feature allows for secure handling of the selector switch, enhancing operational safety. This product is referenced as PN N2DC75Q within the Intraground™ series.

The Mercmaster LED Luminaires feature a design that efficiently operates at low power consumption levels, specifically utilizing as little as 32 Watts. This model provides a lifespan exceeding 60,000 hours, ensuring long-term reliability. The luminaire's construction emphasizes shock resistance and effective cold start capabilities, which enhance its durability and safety in various environments.With a flexible and modular design, these fixtures accommodate retrofits and plant expansions to meet specific installation needs. They are certified for Class I, Division 2 and Zone 2 locations, making them suitable for diverse industrial and hazardous applications. The Designation Code is pivotal in identifying compliance with stringent safety standards.The luminaire is capable of producing a range of lumens equivalent to traditional high-pressure sodium (HPS) and pulse start metal halide (PSMH) lamps, such as 2300 lumens for 70 W, up to 12850 lumens for 400 W HPS. Additionally, it operates effectively across a broad ambient temperature range, ensuring functionality in extreme conditions.